"The unit in question, which goes
by a number of aliases (idle stabilizer, rotary idle actuator, idle speed
actuator), is the ECU-controlled servo that controls the idle speed on S4 - up
cars. It does this by regulating the flow of air from a fitting before the
throttle to a fitting on the intake manifold after the throttle. Thus, the idle
actuator or idle stabilizer acts as a computer-controlled bypass valve around
the throttle, controlling the idle speed. The actuator valve sometimes begins to
stick due to crud build-up.
The clearest illustration is on page 24-216 in the shop manual. There is a
fitting in the side of the large tube that connects the MAF sensor to the
throttle body. Air that flows from this fitting thus has passed thru the MAF
sensor (and is "measured air"), but has not passed thru the throttle (and is not
"controlled air"). There is a Tee in the air hose attached to this fitting. One
leg of the Tee runs to the inlet side of the idle actuator, furnishing the
bypass air to control the idle speed. The other leg of the Tee runs to the
vacuum ejector, the slant-Tee vacuum fitting located on the right side of the
intake, near the throttle cable quadrant.
(This fitting is a vacuum booster, utilizing air flow from the Tee and large
inlet tube into the intake manifold to furnish boosted vacuum to the vacuum
brake booster.)
There are three lines on this slant-Tee fitting. One runs to the vacuum brake
booster; one runs to the intake manifold plenum; and one runs under the
manifold. If you disconnect the input tube (the one that runs under the manifold
to the Tee) and block the opening in the fitting, then spray a solvent, such as
WD40, into the tube running under the manifold, the air flow into the idle
actuator will carry some of the solvent into the valve section of the actuator,
where it may or may not remove some of the crud and reduce the sticking.
If you are desperate enough, you can pull the air filter housing and MAF sensor
off, clamp the inlet hose shut at the slant-Tee, and spray solvent into the
fitting in the large inlet tube with the engine idling. This will get a heavier
dosage of solvent to the idle actuator valve mechanism.
Wally Plumley