Is access to the shift cup easy from under the car? I'm left with a lot of fore/aft slop in my shifter (after replacing the coupler several months ago), and I'm going to be under the car and removing belly pan(s) soon to change the oil and replace a leaky PS hose, so I'm thinking it may be a good time to replace that nylon cup at the front of the shifter.

Joe Elliott
'88 S4

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Not real easy, but possible. It's on top of the torque tube near the bell housing.

Bill

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If there is play in the shifter only in the fore and aft direction (ie between 4/5 or 2/3) that points to forward shifter cup.
If there is also play side to side that points to play in the rear UJ or in the fittings at the base of the shifter.

remember the nylon cup in the forward shifter rod ball joint is the same as the nylon cup in the clutch release lever about $4 versus ?60 for the complete ball joint.

Jon

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I thought Jay covered this: Lift the body off the drive train.

I believe there are instructions for an alternate approach at www.nichols.nu . It's doable from below but access is limited and it takes a lot of force to get the cup over the ball. I employed a crowbar lever against the body. Measure the length from the shaft to the cup before removing the old one and put the new one on similarly. Add a wire loop, wire ties or such around the shaft and torque tube to hold the vermin in place should the cup fail in the future.

Glen

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What they all said, tedious to do, I went through most of my pry-bars / nail pullers until I found one that would fit, ended up I think using a short one. I added a large tie-wrap to prevent future "popping off". Not sure if it reduces any 'shifter sensitivity'... (Wally, I think, recommended pantyhose as an emergency roadside repair...) It's also worth checking the set screw on the rear coupler. I had excess side-to-side wiggle, not from the coupler, but because the coupler was slipping a bit on the rod.

Charles 80S

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The couple of these I did we pried the darned thing off with a flat bladed pry bar by putting the 90 degree bent part on the top of the TT and one edge under the cup. Then we used a hose clamp to reseat the darned thing. The hardest part is actually screwing the cup on. Not much room for chubby forearms.

jfk