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As the spark
plug is vital to your engines running and performance, it's advisable to
occasionally check their condition. Not only can you discover wear and
tear of your spark plug, but with these easy to follow pictures, you can
also learn a lot about the state of the engine itself.
Before you
check your spark plugs, we do recommend the following to help make an
accurate diagnosis: Drive your vehicle for a distance of preferably over
10 miles. While doing so, make sure you vary the rev's in the mid
performance range and avoid extended idling before turning the engine off.
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Normal
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Insulator
nose from grey-white / grey-yellow to russet color. Engine in
order, heat range correctly selected.
Mixture
and ignition adjustment perfect, no misfires, cold start equipment
functional. No residues of leaded fuel additives or alloy
constituents from engine oil. No thermal overload.
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Sooted
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Insulator
nose, electrodes and spark plug housing covered in velvety matt
black soot.
Cause:
Faulty mixture adjustment (carburetor injection), mixture too
rich, air filter badly contaminated, automatic starter not in
order or choke out too long, predominantly short trips, spark plug
too cold, heat range code number too long.
Effect:
Misfires, poor cold start characteristics.
Remedy:
Adjust the mixture and starter correctly, check air filter.
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Oil
Contamination
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Insulator
nose, electrodes and spark plug housing covered in oily soot or
oil carbon.
Cause:
Too much oil in the combustion chamber. Oil level too high, badly
worn piston rings, cylinders and valve bushings. In two-stroke
spark-ignition engines, too much oil in the mixture.
Effect:
Misfires, poor cold start characteristics.
Remedy:
Overhaul engine, correct oil-fuel mixture, new spark plugs.
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Lead
Fouling
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Insulator
nose exhibits brownish-yellow to green glaze in places.
Cause:
Leaded fuel additives. The glaze is formed under high engine loads
following longer-term part load running.
Effect:
At higher loads, the deposit becomes electrically conductive and
causes misfires.
Remedy:
New spark plugs, cleaning is pointless.
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Strong
Lead Fouling
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Insulator
nose exhibits brownish-yellow to green glaze in places.
Cause:
Leaded fuel additives. The glaze is formed under high engine loads
following longer-term part load running.
Effect:
At higher loads, the deposit becomes electrically conductive and
causes misfires.
Remedy:
New spark plugs, cleaning is pointless.
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Ash
Formation
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Strong
ash deposit of oil and fuel additives on the insulator nose, in
the breathing space (annular orifice) and on the ground electrode.
Loose, ash-like structure.
Cause:
Alloy constituents, especially of oil, can deposit this ash in the
combustion chamber and on the spark plug face.
Effect:
Can result in auto-ignitions with loss of power and engine damage.
Remedy:
Put engine in order. Use new spark plugs and possibly a different
oil.
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Melted-On
Centre Electrode
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Centre
electrode melted on. Ground electrode also badly affected.
Cause:
Thermal overload due to auto-ignitions, e.g. resulting from
ignition being set too early. Combustion residues in the
combustion, defective valves, damaged distributor and deficient
fuel quality. Heat range possibly too low.
Effect:
Misfires, power loss (engine damage).
Remedy:
Check engine ignition and mixture formation. New spark plugs.
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Melted-On
Centre Electrode
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Centre
electrode melted on, blistered, spongy, softened insulator nose
point.
Cause:
Thermal overload due to auto-ignitions, e.g. resulting from
ignition being set too early. Combustion residues in the
combustion, defective valves, damaged distributor and deficient
fuel quality. Heat range possibly too low.
Effect:
Misfires, power loss (engine damage).
Remedy:
Check engine ignition and mixture formation. New spark plugs.
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Melted-On
Centre Electrode
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Caulifower-like
appearance of the electrodes. Possible deposit of foreign
material.
Cause:
Thermal overload due to auto-ignitions, e.g. resulting from
ignition being set too early. Combustion residues in the
combustion, defective valves, damaged distributor and deficient
fuel quality. Heat range possibly too low.
Effect:
Misfires, power loss (engine damage).
Remedy:
Check engine ignition and mixture formation. New spark plugs.
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Heavy
Wear on Centre Electrode
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Cause:
Spark plug replacement interval has been missed.
Effect:
Misfires, especially during acceleration (ignition voltage no
longer sufficient for large electrode gap).
Remedy:
New spark plugs.
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Heavy
Wear on Ground Electrode
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Cause:
Massive fuel and oil additives. Unfavourable flow influences in
the combustion chamber, possibly as a result of deposits. Engine
knocking. No thermal overload.
Effect:
Misfires, especially during acceleration (ignition voltage no
longer sufficient for large electrode gap). Poor starting
characteristics.
Remedy:
New spark plugs.
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